Fiber-To-The-Home Wire Manufacturing Line – State-of-the-art Production System
Have you realized that up-to-date light-transmitting cable systems function at rates of up to 190 m per minute? This astonishing productivity results from sophisticated manufacturing solutions designed for swift production.
These systems are constructed to process multiple cable types, including connection cables and compact buffered wires. The streamlined form factor, typically below 26 meters, suits them well for contemporary plants.
Incorporation into smart factory systems guarantees smooth operations. By means of MES/ERP connectivity, these fiber ribbone line production lines deliver unparalleled precision and efficiency. This renders them the leading option for companies striving to remain at the forefront in the fiber optic industry.
Introduction to FTTH Cable Production Line
Efficient production systems are key to satisfying the rising demand for reliable connectivity. Such mechanisms are designed to create premium fiber optic cables that power current communication infrastructures. By leveraging modern innovations, they ensure exactness and rapidity in every step of the process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system is an integrated system for manufacturing fiber-to-the-home drop cables. They include uncoated strands secured with iron or FRP materials, encased in safeguard coverings. The result is a long-lasting and high-performance option for high-speed internet connections.
The system is compatible with various materials, such as PVC, LSZH, and PE polymers. This versatility confirms it accommodates varied market demands. Additionally, the 4-head fiber pay-off system delivers exact tension management, ensuring accuracy within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our machinery excels for its precision and efficiency. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. This makes it the perfect choice for companies striving to lead in the optical cable sector.
Core Attributes of Our FTTH Cable Fabrication Line
Modern manufacturing systems are revolutionizing the way fiber wires are made. Our advanced equipment merges exactness, performance, and modern advancements to yield premium performance. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
At the heart of our system is a specialized 50mm extruder engineered for exact substance allocation. It guarantees steady standards in all cables manufactured. Its adjustable head permits effortless modification, suiting assorted compounds like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. This precision fosters peak functionality while curtailing excess, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. Employing a dual-capstan assembly with 640mm and 400mm wheels improves steadiness and regulation.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, providing adaptability for assorted manufacturing requirements. The automated line-receiving feature eliminates the need for manual rewinding, thereby cutting processing time and minimizing workforce expense.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, ensuring that every fiber cable meets stringent industry standards, delivering reliable and durable products.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. Our equipment is engineered to provide exactness, consistency, and productivity, to achieve optimal outcomes on all orders. Let’s delve into the innovative aspects that differentiate our system.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. This technology ensures seamless operations and real-time monitoring. It permits meticulous modifications, which improve the standard of every optical fiber made.
Operating at a mere 35KW/h under standard conditions, this system is power-saving. This reduces operational costs while maintaining high performance. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers chosen for their durability and precision, ensuring long-term reliability.
The steel wire reinforcement and advanced Fibers in metal tube handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, which makes it the optimal selection for contemporary production environments.
| Feature | Advantage |
|---|---|
| FiberCAN PLC Control System | Exact tuning with live oversight |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9m Cable Accumulator | Seamless operation |
| OMRON Controllers | Durability and precision |
| ERP Connectivity | Real-time production tracking |
Uses of the FTTH Manufacturing System
Modern fabrication systems are revolutionizing the production of dependable fiber networks. They are engineered to fulfill varied commercial requirements, offering flexibility and precision in every application. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our equipment is superb for fabricating drop cables, a cornerstone of fast broadband access. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Movable mold assistance to swiftly alter configurations
- Adaptability to meet interior as well as exterior standards
Manufacturing Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Tailored Options for Diverse Cable Configurations
Versatility characterizes our manufacturing process. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies offers considerable gains to fiber optic businesses. They are engineered for operational efficiency, cost reduction, and superior product output. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
It guarantees rapid Sheathing line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Characteristic | Benefit |
|---|---|
| High-Speed Production | Increased operational efficiency |
| Low Energy Requirement | Cost savings |
| Negligible Attenuation | Top operational efficacy |
| Ergonomic Design Height | User-friendly setup |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.